I don't even want to ask this question but... several years ago we hired a local contractor to spray high density foam on the roof deck and walls of our unfinished 2nd floor. We realized that the job was done poorly and cut an access into the attic space to assess things. We realize now that they spray foamed directly to the chimney (no flashing). The chimney is currently used for a woodstove and DHW venting. The DHW will go away but wood stove will remain. My question is, how bad (unsafe) is this? I have found information on foam exposure to fire but have not been able to find anything about temperature ratings in general (i.e. what happens on prolonged exposure to high temperatures).

Roof Coating Denver Colorado


Find spray foam contractors, suppliers, equipment, news, and technical information about spray foam insulation, foam roofing, and protective coatings. If you are a homeowner, builder/architect, or interested to get into the spray foam business, we have set-up special areas just for you. Check out our information packed Spray Foam Guides to learn more. http://youtube.com/embed/ggLAUsiuI_o
I am an Architect in Toronto. I am designing a new roof addition to a row house building. Because of existing conditions and the shape of the new roof. It may be easiest to use closed cell spray foam within the areas of the joists. My question is when spray foam is used in this situation do I need to worry about how the joist members may be thermal bridges? It is not common to provide a little bit of rigid insulation to protect the joist members? The additional layer of outboard insulation will require an extra layer of plywood above the insulation which will add to cost.
Heat which is created elsewhere that is transported by means of a fluid, such as water or in our case air. Spray foam insulation's most important attribute is the ability to air seal creating a custom airtight envelope within the building structure. The added benefit to air sealing is the ability to block convective heat transfer from interior to exterior during heating months and vice versa during cooling months, as the heat cannot escape through gaps in the buildings envelope without the aid of air movement from infiltration as a means of transport.
As mentioned above, These coatings can work with almost any roof type. Another advantage is they are long-lasting. The coatings are resistant to fungi and mildew among other common materials that damage roofs with time. Another advantage of the coatings is that they are seamless, providing a neat uniform coating. Elastomeric coatings offer individual benefits to certain roof types. For instance, polyurethane foam roofing benefits greatly from the coatings by getting great ozone and UV light protection. The heat reflexive properties also offer great benefits such as lowering cooling costs. This advantage is enjoyed regardless of the rooftype. The heat reflexive properties also offer anti-aging properties when coatings reflect harsh sun rays which age roofs with time. Elastomeric roof coatings are also simple to use, VOC compliant and nontoxic.

Good article, but it seems like you can chalk up almost all of those problems to the experience level of whomever is spraying the foam. Spray foam isn't an inherently bad product, but it's pretty easy to botch if the hired company is inexperienced. Fiberglass may be foolproof to install, but then again it has a terrible R-Value compared to a good spray foam. People just need to get referrals and do their homework whenever they research a spray foam contractor.

Where Can I Purchase Spray Foam Insulation


The roof must be thoroughly cleaned, and allowed to dry thoroughly. This is a critical step to ensure a successful coating application. Be careful not to damage the lap seams. Care should be taken when pressure washing not to disturb the integrity of the underlying roof membrane particularly where there are adhered seams. Refer to the specific coating manufacturer you are using for their specific requirements for roof preparation.
Thoroughly clean the roof surface. Roofs collect oils from asphalt, chimneys, and cars plus lots of dirt and dust. Coatings don’t stick well to any of these. We recommend cleaning with an inexpensive solution of TSP or TSP Substitute in a bucket of water (follow label instructions). Use a broom to scrub ponding areas and areas of peeling coatings. Work a section at a time and hose off the dirty water. Sweep away puddles to promote drying. Do not allow wash water to dry on walls, furniture, windows, and visible surfaces. 
When choosing a waterproofing and sealing product, we must see to it that we can easily use and apply it using simple tools, including a squeegee or a paint roller. With ease of application, we can be certain that we can achieve hassle-free application and smoother and more attractive finish than other products could give. So when reviewing the products we have featured above, we have made sure that they are easy to apply.
In the case you have above the installer wasn't reading his foam. They must be trained to do that as they spray. Temps and conditions are constantly changing thru out the day. Either he wasn't properly trained or if he was,he wasn't doing his job! This is a serious problem with people jumping in to the foam business. A lot of homeowners and builders are looking the best price and end up with someone who doesn't know what they are doing. Hope this info helps. Foam insulation is a great product. It just has to be done right by someone who knows what they are doing.

Spray Foam Sealant


I've seen this only once, and it was with closed cell foam, but I've heard of it happening with open cell foam, too. I don't know the details, but I've heard it could result from a bad batch of chemicals, improper mixing, or too high a temperature. Whatever the cause, it's not a good thing. The photo below shows how the spray foam pulled away from the studs. A little bit of uninsulated area like that adds up to a lot of heat loss/gain when the whole house has that problem, as it did here. https://www.youtube.com/attribution_link?a=ggLAUsiuI_o&u=%2Fwatch%3Fv%3DXXXXXX%26feature%3Dshare
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations.

Sealection 500 is a cutting-edge formula of open-cell spray foam insulation, which expands 120 times its liquid volume to insulate and seal all cracks, gaps, and joints with a single application, and is easy to install and finish. It has dramatically increased energy efficiency for millions of residential and commercial property owners. This translates to a high-performing product for builders, shorter application, and finishing times for contractors, and lower energy bills for homeowners and commercial building owners.
This depends on the geographic location, insulation, and cost of electricity. Lawrence Berkeley National Laboratory (LBNL), Oak Ridge National Laboratory (ORNL), National Roofing Contractors Association (NRCA), and several roofing material manufacturers have computer programs that can estimate the savings. A growing number of energy consultants are available to provide environmental regulation compliance information. http://www.youtube.com/v/ggLAUsiuI_o?version=3
Spray foam insulation, also known as foaming insulation or sprayed insulation, is a two-part liquid insulation material that insulates and air seals wherever it is applied. The material comes in two large 55 gallon drums – an iso and a resin. These two liquids are kept separate until applied at the jobsite by a qualified, licensed spray foam installer. The two liquids travel up through a heated hose to the spray gun where they are combined to create the foam. The foam expands within seconds to fill the cavity surface.  Depending on the type of sprayed-in foam insulation used, closed-cell or open-cell, the foam expands between 40 and 100 times its size upon application. 
Closed-cell spray insulation, a rigid medium-density material, can be used in exterior applications such as continuous insulation applications, as well as interior applications. This type of foam insulation has a higher R-value per inch making it also suitable for small areas that require the highest possible R-value to meet building code requirements. Closed-cell spray foam’s rigidity help reject bulk water making it a recognized flood-resistant material by FEMA.
Repair and seal roof penetrations, tears, open seams, etc. using Elastek 103 Crack & Joint Sealant and reinforce with polyester roof fabric as necessary. In larger or deep ponding areas, apply Elastek 500 Puddle Plaster to fill in areas that hold water. Avoid using plastic roof cement. Serious ponding should be referred to a roofing contractor. Blisters in previous coatings may be opened but these areas must be allowed to dry-out completely. Blisters in the roofing ply should be left alone unless likely to break. Caulk and reinforce open seams, roof penetrations, cracks, and tears. These are potential leak points so work carefully and thoroughly. Use fabric to build flashings around roof edges or roof penetrations, and to reinforce various coating repairs. A polyester fabric is used because it will stretch with the coatings. (Fiberglas fabric is not recommended.) Fabric is normally cut to extend three inches beyond the repaired area in all directions. The coating is applied to the roof surface and the fabric is immediately pushed into the wet surface. An additional coat is applied over the fabric and the patch is allowed to dry. If your roof has stucco parapets, examine them for cracks along the sides and top. These areas often permit water to enter the wall and can cause blisters and wrinkles in the roof surface. Repair with Elastek 103 Crack & Joint Sealant. If you do not have parapets, examine the metal drip edge for a tight seal with the roof membrane. Use 4″ or 6″ roofing fabric covered under and over with Crack & Joint Sealant to seal cracks along drip edges, penetrations, and open seams.

Spray Foam Walls


The roof must be thoroughly cleaned, and allowed to dry thoroughly. This is a critical step to ensure a successful coating application. Be careful not to damage the lap seams. Care should be taken when pressure washing not to disturb the integrity of the underlying roof membrane particularly where there are adhered seams. Refer to the specific coating manufacturer you are using for their specific requirements for roof preparation.

The problem you saw with the closed cell foam pulling away like that is due to the heat of the foam was to hot. It was actually curing out and making foam before it could adhere to the wood. The installer wasn't reading his foam correctly. He should of stopped and turned down the heat on his hose temp. Also installers have to be aware that as the sun rises and the temp in attics rises the subtrates get hotter as well. This will cause the installer to adjust his heat when installing the foam as the temp changes thru out the day.  
Henry 287 Solar-Flex White Roof Coating is a Henry 287 Solar-Flex White Roof Coating is a premium elastomeric water-based acrylic latex coating designed to reflect the sun's heat and UV rays. Properly applied it is highly resistant to disbonding chalking mildew and discoloration. Expands and contracts with your roof to protect it from leaks aging mold mildew and ...  More + Product Details Close
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With constant exposure to heat, cold, UV radiation, rain, snow, hail, high winds and possible mechanical damage, a roof can be the most vulnerable component of a building’s exterior. However, a roof’s long-term performance can be enhanced — and major roofing problems avoided — with correct design, quality materials, proper installation and workmanship, and comprehensive care.
Sean, thanks for jumping in and answering John's questions. About choosing the right foam, I intentionally avoided the open cell vs. closed cell foam debate. I did this partly because it's worthy of an article all by itself, but mainly I didn't include it because, despite all the warnings the two sides issue about the other, I've never personally seen a problem caused by using open cell where they should've used closed cell or vice versa. I'm sure things like that happen; I just haven't seen it yet. http://www.youtube.com/watch?feature=youtube.be&v=ggLAUsiuI_o
Fill and seal expanding foam sealant is urethane Fill and seal expanding foam sealant is urethane foam designed to fill large areas quickly and permanently. Uses include filling holes cracks or gaps that require a complete airtight and waterproof seal but are too large to be filled with ordinary caulk. The foam expands approximately 3 times its original ...  More + Product Details Close https://www.youtube.com/watch?v=ggLAUsiuI_o&app=m

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Spray polyurethan foam does effectly prevent all six of these heat transfer methods from occurring. These should be the mechanisms by which you judge insulation, in addition to their R-Value. If you're uncertain about installing spray foam insulation, Energy Star has a map that recommends levels of insulation by R-value and cost-effectiveness in the United States.
R-value, the thermal resistance measure of insulation, varies between all insulation products whether they are fiberglass, cellulose, open-cell spray foam insulation or closed-cell sprayed-in foam insulation. Generally speaking the rule of thumb is the higher the R-value, the greater the insulating power.  Focusing on spray foam insulation materials, there is a difference between the two main types. According to industry publication, Fine Home Building, the R-value for open-cell spray foam is between R-3.5 – R-3.6 per inch. However, there are open-cell spray foam insulation products actually offer R-3.7 per inch such as Icynene Classic and Icynene Classic Max. The open cell structure of low density foam insulation means the R-value is lower than its closed-cell counterpart. Nevertheless, open-cell spray foam does offer superior and consistent thermal insulation and air sealing properties.
Light-density open-cell SPF is commonly known as half-pound foam. It is a semi-rigid material with a sponge-like appearance that expands during installation and creates small, open cells that are filled with carbon dioxide. Due to its ability to expand during the application process, it fills cracks, crevices and voids and adheres to irregular surfaces or substrates to form an air sealing insulation.[12] 

Spray Foam Insulation Near Me


The RV roof coating is a sealing, weatherproofing and waterproofing product that is used in recreational vehicles, campers and trailers, to name some. It works effectively in sealing the roof’s membrane from water and moisture that would otherwise build up and cause damage to the roof. When unattended, the buildup can eventually leads to leaks inside the RV, causing so much discomfort to your loved ones.

Spray Foam Attic Insulation


Open-cell is also known as half-pound foam. It has an R-Value of 3.5-3.6 per inch, and its density is bout 0.5 pounds per cubic food. Low-density foams like these are made partially from raw biological materials Carbon dioxide or water is also used in the makeup. Open-cell uses far less material than closed-cell, but its R-Value is lower. Also, open cell requires a vapor retarder (like gypsum wallboard) and is riskier when used for roof sheathing. It's not highly recommended that you use open-cell insulation if you live in a cold climate unless you have that extra barrier. You should also compare how much money you spend versus how effective the open-cell insulation is wherever it's installed. http://y2u.be/ggLAUsiuI_o
We love the Heng’s rubber roof coating because it is versatile enough to work on the RV roof and protects it from the elements longer than other products do. Plus, it is useful enough to be used in sealing seams and tears. Versatility does matter when shopping around for an RV roof coating. It ensures more uses, meaning more value for the money. That said we don’t need to buy a separate product to perform the tasks.
The local foam installer that I used here in Hilton Head told me he looked for some peeling back of the foam. This was ensuring that it was at the perfect temperature which helped them maximize their yield (profit). I have open cell foam and it pulled away a little, and did so immediately (within minutes). They went back after they were done to any spots that pulled away too much and filled them with the touch up kit; they were looking for the top edge to roll just a little bit.  http://www.youtube.com/v/ggLAUsiuI_o&feature=youtu.be
When choosing a waterproofing and sealing product, we must see to it that we can easily use and apply it using simple tools, including a squeegee or a paint roller. With ease of application, we can be certain that we can achieve hassle-free application and smoother and more attractive finish than other products could give. So when reviewing the products we have featured above, we have made sure that they are easy to apply. https://m.youtube.com/watch?v=ggLAUsiuI_o&feature=youtube_gdata
SPF, a spray-applied cellular plastic, is made by mixing chemicals to create foam. Those chemicals react very quickly, expanding on contact to create foam that insulates, air seals and provides a moisture barrier. When properly installed, SPF forms a continuous barrier on walls, around corners and on contoured surfaces. It resists heat transfer very well and is an effective solution for reducing unwanted air infiltration through cracks, seams, and joints.
As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine.

How Much To Spray Foam A Shipping Container

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