I've seen this only once, and it was with closed cell foam, but I've heard of it happening with open cell foam, too. I don't know the details, but I've heard it could result from a bad batch of chemicals, improper mixing, or too high a temperature. Whatever the cause, it's not a good thing. The photo below shows how the spray foam pulled away from the studs. A little bit of uninsulated area like that adds up to a lot of heat loss/gain when the whole house has that problem, as it did here. https://www.youtube.com/attribution_link?a=ggLAUsiuI_o&u=%2Fwatch%3Fv%3DXXXXXX%26feature%3Dshare

Ames® Roof Coatings are premium elastomeric coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. Ames’ coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures. Ames® products are environmentally friendly, waterbase, non-toxic, VOC-free and water cleanup. https://m.youtu.be/ggLAUsiuI_o
Most closed-cell spray foam is now formed using hydrofluorocarbon (HFC) blowing agents that have high global warming potential, partially or completely offsetting the climate benefits of the energy savings they can offer. In the United States, HFCs are scheduled to be phased out by January, 2021. A few spray foam suppliers have started supplying spray foam blown with hydrofluoroolefin (HFO) blowing agents without this problem as of early 2017.[14]

Wallis knows proper application of urethane products is paramount in have an effective insulation barrier. Insulation performance is also based on the R Value provided. Our minimum application is always more than adequate to give a proper R value. Wallis will never skimp on applying product. We make sure you receive what we promise as a minimum. Wallis always does a proper application of material with out worry of insulation thickness or performance. We always make sure that you are receiving the Thermal Break from heat and cold that is expected and appropriate for your needs.
Henry 287 Solar-Flex White Roof Coating is a Henry 287 Solar-Flex White Roof Coating is a premium elastomeric water-based acrylic latex coating designed to reflect the sun's heat and UV rays. Properly applied it is highly resistant to disbonding chalking mildew and discoloration. Expands and contracts with your roof to protect it from leaks aging mold mildew and ...  More + Product Details Close
The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause:
Roof coatings are easy to install. Smaller roofs in good, serviceable condition can be a weekend do-it-yourself (DIY) project. Larger roofs with leaks and ponding water issues should be coated by a qualified professional. Additional roof coating products, such as foam or coatings designed for seams, may be required underneath the main coating layers. Supplement coating products are used to reinforce damaged or leak-prone problem areas.[3]
After researching this, Im curious about a method called poor mans sprayfoam where foamboard is cut to size between studs and sprayfoamed around the perimeter. Aside from the labour doing the job yourself, the cost seems comparable, is one better than the other? What about the quality of the canned sprayfoam around the perimeter? When i see sprayfoam done, it is never a full depth of the studs, so you would get 2.5-3 inches in a 3.5" (2x4) wall. Any thoughts? 

Spray Foam Roofing


Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true.
If you don't have the patience to slowly fill the void with spray foam through holes drilled in one of the studs, you could (if you were an experienced carpenter) use a Sawzall to remove one of the studs and re-frame the corner as a two-stud corner. Then you could either insulate the void with a fiberglass batt or simply present the two-stud corner to the spray-foam contractor as an accessible corner.
I started using Gaco years ago primarily to solve ponding water Problem. It has work well, solved my problems with other roofing options and repairs as well as many other Flat roof issues.  My only problems were experienced when I did not clean the surface well enough for good adhesion.  Follow the Instructions.  Great product and highly recommended. .
Get the Power to Seal & Insulate Perfectly in Just 5 Minutes. The Foam it Green Promise: 1>Simpler, Easier, Faster Spray Foam 2>No Special Skills or Know How 3>Professional Results or Better Saves You Time, Money and Hassles. Delivers to your door, ready to use. Just follow the simple instructions. Saves Energy with High R-value Closed Cell Foam. R-Value of 7 in Just 1 Inch. Provides a seamless air barrier in 1 step. This Kit Provides Approx. 602 Square Feet at 1” thickness of cured foam. Class I E-84 Fire-Retardant Foam that meets building code specs. This Anti-Microbial Formula passed the stringent ASTM G-21 test for preventing mold growth on the surface of the foam. Includes everything you need to complete your project. Weighs 120 lbs, including steel canisters pressured with nitrogen. Orders with multiple kits on it may ship via LTL instead of UPS. The LTL carrier calls to arrange a convenient delivery time. Usually Ships Same Business Day. See Manufacturer for returns and warranty policy.
Sean, thanks for jumping in and answering John's questions. About choosing the right foam, I intentionally avoided the open cell vs. closed cell foam debate. I did this partly because it's worthy of an article all by itself, but mainly I didn't include it because, despite all the warnings the two sides issue about the other, I've never personally seen a problem caused by using open cell where they should've used closed cell or vice versa. I'm sure things like that happen; I just haven't seen it yet. http://www.youtube.com/watch?feature=youtube.be&v=ggLAUsiuI_o
The roof must be thoroughly cleaned, and allowed to dry thoroughly. This is a critical step to ensure a successful coating application. Be careful not to damage the lap seams. Care should be taken when pressure washing not to disturb the integrity of the underlying roof membrane particularly where there are adhered seams. Refer to the specific coating manufacturer you are using for their specific requirements for roof preparation.
Installing spray foam is easy to do and can dramatically improve a building or home’s energy efficiency and thermal resistance. Our closed cell foam is so efficient just 3 inches of foam appled inside of wall cavities provides an insulation value of over R18!. Our products are specially formulated for both new construction and existing homes and buildings.
While coatings may potentially stop minor leaks, the roof should be properly repaired and dried prior to coating application. Coatings may be able to seal pinhole leaks, which are leaks not visible to the naked eye. If the roof is leaking, the roof leak will need to be identified and repaired prior to any recoating; do not expect the coating to find and seal the leaks. 

Light-density open-cell SPF is commonly known as half-pound foam. It is a semi-rigid material with a sponge-like appearance that expands during installation and creates small, open cells that are filled with carbon dioxide. Due to its ability to expand during the application process, it fills cracks, crevices and voids and adheres to irregular surfaces or substrates to form an air sealing insulation.[12]

We are turning our roof into an unvented roof assembly by raising the roof and blowing in SPF. We are planning to leave the existing vapor barrier down but remove the fiberglass batting and then adding 6" of SPF in all the cavities, to completely seal and insulate the house. Should we have any concerns about doing it "upside down" and not spraying the foam directly to the underside/sheathing of the roof?
R-value is the term given to thermal resistance to heat flow. The higher the R-value of an insulation product, the more effective the insulation properties. Spray polyurethane foam comes in a range of densities and cel structure. Low density foams are referred to as Open Cel SPF while higher density foams are referred to as Closed Cel foam. 1.8-2 pound polyurethane foam has the highest R-value of readily available spray foam insulation used in homes and buildings.[4] https://www.youtube.com/v/ggLAUsiuI_o&feature=youtu.be
Fill and seal expanding foam sealant is urethane Fill and seal expanding foam sealant is urethane foam designed to fill large areas quickly and permanently. Uses include filling holes cracks or gaps that require a complete airtight and waterproof seal but are too large to be filled with ordinary caulk. The foam expands approximately 3 times its original ...  More + Product Details Close https://www.youtube.com/watch?v=ggLAUsiuI_o&app=m
Sealection® 500 has been Demilec's flagship product for more than 20 years, and has positioned Demilec as an industry-leading spray foam insulation manufacturer. As an environmentally-friendly product, it delivers superior performance, energy savings, and is an excellent return on investment for architects, builders, contractors, and homeowners, making it the ideal choice for insulation. http://www.youtube.com/embed/ggLAUsiuI_o
Spray foam is available in two different types: open-cell spray foam which is usually $0.44 to $0.65 per board foot and closed-cell spray foam which is about $1 to $1.50 per board foot. The average cost to have spray foam professionally installed is about $2,316. This number can vary depending on whether the home being insulated is newly constructed. However, finished homes are not a good candidate for spray foam insulation but great for weatherization or an energy audit.   https://youtube.com/embed/ggLAUsiuI_o
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Sealection 500 is a spray-applied adhesive, which once applied, expands in place using water-blown technology, without CFCs, HCFCs, or ozone-depleting chemicals. Unlike traditional fiberglass insulation, Sealection 500 will maintain its performance; time and temperature have no effect on the spray foam insulation's R-value of 3.81 at 1 inch. Sealection 500 never deteriorates or decomposes. The product retains its shape and half-pound density over time, and never settles or compacts.

Spray Foam Basement Ceiling


I started using Gaco years ago primarily to solve ponding water Problem. It has work well, solved my problems with other roofing options and repairs as well as many other Flat roof issues.  My only problems were experienced when I did not clean the surface well enough for good adhesion.  Follow the Instructions.  Great product and highly recommended. .
2. I talked to a building product supplier for WALLTITE spray foam, he is suggesting to use 2" or 3" of closed cell spray foam in the joists areas instead of the batts insulation. He says it will work with outboard rigid insulation. There is a location of a cantilevered floor area with steel beam so I may need to use spray foam to protect the steel beam. I would then be convenient continue to spray in the floor joist cavities and then apply 5" of polyiso outboard of the bottom cantilever floor sheathing.

Starting a new build (1 1/2 basement walkout), all 2x6 exterior walls w/ brick veneer in CZ3. Above grade, would like to do spray foam in 2x6 walls, 1/2" or 1" of rigid foam board on the exterior, and a 1" air gap. Will this require a house wrap or can I do w/o the rigid foam and go with a housewrap? Also, any recommendations about insulation strategies for the finished basement. Thanks!

Roof Coating

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